Pilot Pro CNC Routers and Projects


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*Welcome to our CNC PARTS page*

The machine is offered in parts to help make it affordable. You can get as many or as few Items as you like.
The order of assembly is-
*Frame - metal parts come milled and drilled - all ready for assembly.
*Linear slides - need to be mounted to connect the axes together.
*Lead screws - are added next to move the beast.
*Motors - the muscles are added to do the work.
*Control box or Drivers and PS - is plugged in and the machine comes to life!

-To place an order please click here-

ITEM 1 - CONTROL BOX BUNDLED WITH ANY PILOT PRO ASSEMBLED OR KIT!
The Pilot Pro CNC kit and assembled include the 4 SM542 stepper motor drivers, 2 power supplies, and instructions for making a control box. This item is for those not comfortable with wiring up the drivers. This Control box includes Mach3 software, and comes fully assembled and tested. Control the CNC Machine (up to 5 axes) and spindle, plasma torch, or 3D extruder with G-code. Turn the spindle or torch on and off from the Mach3 control software. Works with 115VAC or 230VAC. The controller box includes:

MACH3 Deluxe Control box-
*Mach3 licensed full version CNC control software.
*PC enclosure with 3 power supplies.
*5 Axis Breakout board with spindle control relay.
*Cooling fan.
*Parallel port control. A port can be added to your PC or use a Mach3 USB to parallel adapter (USB port sold separately)
*Aux motor drivers for a 4th and 5th axes (sold separately).
*Serial input for limit and homes switches, and 3D probe (switches and probe sold separately).
*PWM output for spindle speed control.

- $500.00 with a Pilot Pro CNC
- $870.00 If sold separate

Download free demo software at - www.machsupport.com, also comes on the Pilot Pro CNC and Projects DVD.
 
To add this to your order email us at:





ITEM 1B - Limit and home sensors kit
Comes with 3 proximity switches, brackets, Z home touch plate and  clip, serial cable, hardware, and db9 terminal board. Just mount the switches and screw the wires into the db9 connector then use the serial cable to connect the machine to the control box.
- $179.00
To get this item please email us at:





ITEM 2 - CAMBAM
Design your tool paths with
CamBam and generate your G-codes.  This software does just about everything from PCBs to 3D pictures, and it leaves tabs. This software has a lot of power and is very easy to use. This is MUST HAVE software!
- $139.00 with the purchase of any Pilot Pro CNC.
To add this to your order email us at:





ITEM 3 - MACH3 CNC SOFTWARE
Take control of your CNC robotic router with MACH3 software.  This software generates G code and runs your machine, and is very easy to use. The software uses your parallel port to control the CNC directly. Or you can use a USB to parallel cable. This software has excellent support.
- $175.00
To get this item please email us at:



ITEM 4 - TURBOCAD PRO CAN BE BUNDLED WITH ANY PILOT PRO COMPLETE OR KIT
This is the BEST CAD software available! The power of AutoCAD but much easier to use at a fraction of the cost. The Pro version is feature rich for both 2D and 3D drawings. This CAD software is easier to use than pencil and paper and the drawings can go directly into CamBam then to Mach3 to run your Pilot Pro CNC machine.
With great support and low cost upgrades this is your best buy. This software normally sells for $1,495 when purchased alone!
- $395.00 with the purchase of any Pilot Pro complete, kit, or DVD.
To add this to your order email us at:


ITEM 4B - TurboCAD LTE PRO CAN BE BUNDLED WITH ANY PILOT PRO COMPLETE OR KIT
TurboCAD LTE Pro v5 is the advanced version of DoubleCAD XT. It is a professional 2D / 3D CAD application that provides all the power required to get projects done on time, at a fraction of the cost of AutoCAD LT, yet is fully .DWG compatible and packed with more features. This software normally sells for $495 when purchased alone!
- $295.00 with the purchase of any Pilot Pro complete, kit, or DVD.
To add this to your order email us at:




ITEM 5 - 4 Ball Screws with anti-backlash nuts and 4 motor mounts
16mm (5/8") diameter, 5.08 TPI (5mm Pitch) Smooth and low friction linear movement with high quality Ball nut and screws . This is a set of 4 screws and nuts for the Pilot Pro machines
with machined ends and 4 motor mounts, ready to install. For other sizes please email for a quote.
2626 set of 4 screws $625.00
2642 set of 4 screws $825.00
2650 set of 4 screws $1025.00
To get this item please email us at:





ITEM 6 - Linear slide set - 20mm rails for X and Y, 15mm rails for the Z
20mm rails and bearings for Precision and Strength, the Z axis is finished off with 15mm rails with steel bearing blocks. This is a set of 6 slides with bearings for the Pilot Pro machines
, ready to install. For other sizes please email for a quote.
2626 set of 6 slides and 12 linear bearings $995.00
2642 set of 6 slides and 12 linear bearings $1295.00
2650 set of 6 slides and 12 linear bearings $1495.00
To get this item please email us at:





ITEM 7 - 8020 metal package and hardware for rails
The Heaviest Aluminum Extrusion they make with T-slots for quick assembly.
Includes all the metal, aluminum and steel, and special self centering T-nuts and the rest of the hardware required to build the Pilot Pro frame. All parts are cut to size, cleaned, and bearing surfaces are milled. All the hole are drilled (no drilling required). This is ready for assembly. The Pilot Pro CNC and Projects DVD is included so you have all the plans and instructions.
- 1220 8020 metal package $850.00
- 2626 8020 metal package $990.00
- 2642 8020 metal package $1290.00
- 2650 8020 metal package $1390.00
To get this item please email us at:

  

Anodizing option - pick a color
The extruded material is done at a different location and always comes clear anodized and can be colored as well.
All Machined Parts Under 3' - $250.00
Extruded - 1220 - $200.00 / 2626 - $220.00


ITEM 8 - AUTOMATION STEPPER MOTORS
Super sized NEMA 24 steppers -
567 oz-in bipolar rating, 200 steps / rev., Dual Shafts, 8 wires. These motors are custom made for PDJ with your needs in mind. A data sheet for wiring is included with your order or can be downloaded on request.
- $56.00 each
To get this item please email us at:





ITEM 9 - POWERSTEP MOTOR DRIVERS
The 2M542 is a first class bipolar stepper motor driver and it can be mounted in either controller box shown above. This is a very powerful driver delivering 4.2 Amps to the stepper in a variety of stepping modes. Easy to install and use.
- $75.00 each
To get this item please email us at:


2M542 Specifications:
      - DC power input 20V to 50VDC
      - Output current 1.0A to 4.2A
      - Microstepping - 2 to 256
      - Overheat protected
      - Auto standby current (50%)
      - Short-circuit protected
      - Optoisolation on all signals
      - Error connect protected
       
- FAULT indicator LED
      - POWER indicator LED
      - I-SET dip switches
      - Anodized aluminum package
      - Heat sink included
      - Easy to install and service
    

ITEM 9B - POWERSTEP MOTOR DRIVERS
The 2MD556-SY is a first class bipolar stepper motor driver and it can be mounted in either controller box shown above. This is a very powerful driver delivering 5.6 Amps to the stepper in a variety of stepping modes. Easy to install and use.
- $90.00 each
To get this item please email us at:


2MD556-SY Specifications:
      - DC power input 20V to 50VDC
      - Output current 1.0A to 5.6A
      - Microstepping - 2 to 256
      - Overheat protected
      - Auto standby current (50%)
      - Short-circuit protected
      - Optoisolation on all signals
      - Error connect protected
       
- FAULT indicator LED
      - POWER indicator LED
      - I-SET dip switches
      - Anodized aluminum package
      - Heat sink included
      - Easy to install and service
    



ITEM 10 - Large Power supply
Switching Voltage supply rated for 48 Volts, adjustable to 51.5 Volts
. Runs on 110Vac or 220Vac, fan cooled, and LED indicator.
- $65.00

To get this item please email us at:




ITEM 11 - Spindle mount
For a Porter Cable 690 and 892 router, and Dewalt DW618.
There is newer mount that replaces the one shown below. Rigidly holds any routers with a 3.5" round body.
- $139.00

To add this to your order email us at:



ITEM 11B - Dust Boot
This is our compound dust boot for the 690, or any router with a 3.5" body, and 7310 routers. It is made up of 3 component's, 1) Clear PolyCarb hose platform with 2.5" hose connector, 2) Clear PolyCarb Baffle plate, and 3) Clear PVC vinyl "Air Curtain" skirt. The baffle plate and skirt are magnetically coupled to the hose platform. Pop it off for bit changes and it snaps back on. The baffle plate redirects the router air steam to create a vortex at the vacuum port to aid in dust removal. The Vinyl skirt is durable and transparent so you can see what is happening. The skirt is mounted with screws and is easily replaced.

The advantage with the vinyl skirt over bush is you can see your work, better vacuum, there is no compression force on the Z axis, and no snagging.
- $189.00
To get this item please email us at:




ITEM 11C - Mini Skirt
Our new mini skirt is what you need for small tools. Made to work with the dust boot above. Order separate so you have both the standard skirt and the mini skirt, or ask for the mini skirt when ordering the dust boot.
- $75.00
To get this item please email us at:





ITEM 12 - Vinyl cutter and spare blades
For sign making and crafts. The vinyl cutter has a 1/4" shank and a spring loaded blade. Comes with the tool holder and blade. Spare blades are available.

- $160.00
To get this item please email us at:

    



ITEM 13 - Cable carrier for the X and Y axis
Cable carriers are designed to guide, contain, and protect electrical cable during machine movement. For use in dynamic applications between fixed and moving portions of the machine. Cable carriers reduce wear on cables, prevent cable entanglement, improve machine operation and appearance. 2 carriers each 36" long.
- $90.00
To get this item please email us at:

   



ITEM 14 - TP-1000 3D Scanning probe and tool setter
This contact probe is used to collect 3D information from objects. The probe is a
5 way contact scanning device with a 2mm ( .0787 in) diameter ruby tip. The probe has a 1/4" shank for mounting in the spindle. Longer tips and different diameters are available. When finished the scanned data is smoothed and compensated for the tip size, and saved as an STL CAD file.
- $239.00
To get this item please email us at:

   



ITEM 15 - VectorClip3D drawings for carving
3D Clip Art for carving with the Pilot Pro CNC. This is for a one-year subscription to the VectorClip3D's web site, home of many 3D drawings ready to be converted to G-code for carving. This will allow unlimited downloads for one year of the best 3D drawings on the Internet.  Normal subscription price is $275 per year. Check them out here www.vectorclip3d.com
- $260.00
To get this item please email us at:







ITEM 16 - ABC's of CNC DVD
ABC's of CNC is a two hour long, intense education in the CNC machine hobby.
Learn to design or buy, build, and operate a precision CNC machine in your own home workshop!

- $24.95
To get this item please email us at:





ITEM 17 - MOTOR COUPLINGS
High torque - Spider / Lovejoy couplings high torque rating, made with hard aluminum alloy and the hardest elastomer for no backlash. These are very strong to handle large loads with smooth operation. 1/4" to 8mm bore and 8mm to 8mm bore~ 1" Long, ~ 1" wide.
- $20.00 each
To get this item please email us at:






ITEM 18 - LINEAR STEEL BEARINGS AND ALUMINUM HOUSINGS
Large load carrying fixed-aligned 1/2" bearings. These are specially made for PDJ for use in CNC machines from WD. Typically these are assembled with plastic self-aligned bearings. However, the plastic bearings are not suited for high load, precision work. No one sells this combination but us. Normally the bearing sells for around $20 and the housing for another $20. We have these as an assembled (bearing and housing) set for only-
- $20.00 each
To get this item please email us at:






ITEM 19 - MOTOR WIRING KIT
36 feet of high current - high flex cable made for repetitive movements. The 4 wire cable is a heavy gauge, most machines use much smaller gauge wire. The heavy gauge has less power loss and is preferred for running high current loads. Also included are flex wire loom, heat shrink tubing, and cable ties.
- $35.00
To get this item please email us at:






ITEM 20 - ROTARY TABLE (4th AXIS)
The perfect rotary table for all you model makers and those doing smaller, precision work. This is made for PDJ and uses our stepper motor. Features synchronous belt drive, large bipolar 8 wire stepper motor. Comes supplied with a chuck key, spare belt, and 6 jaws. 8 to 1 ratio with a 100mm chuck.

 - $360.00
To get this item please email us at:





ITEM 20B - ROTARY TABLE (4th AXIS)
Model 1350 - Speed reducing ratio 100:1 or 50:1, 80mm 3 jaw chuck with gapless harmonic drive

- $420.00
To get this item please email us at:
  



ITEM 20C - ROTARY TABLE (4th AXIS)
Model 1650 - Speed reducing ratio 100:1 or 50:1, 100mm 3 jaw chuck with gapless harmonic drive

- $420.00
To get this item please email us at:

  



ITEM 20D - TAIL STOCK
The free spinning tail stock goes with the rotary table above.
 - $150.00
To get this item please email us at:





ITEM 21 - TABLE TOP HARDWARE AND CLAMPS
The table top mounting hardware and clamps are used to mount the wast board and your work material. intended to hold the waste board to the ribs, hold down clamps, corner brackets, and hardware.
- 1220 $80.00 - 4 clamps, 6 corner brackets, hardware
- 2626, 2642, 2650 $120.00 - 4 clamps, 8 corner brackets, hardware
- 4250, 5050 $135.00 - 4 clamps, 12 corner brackets, hardware

To get this item please email us at:






ITEM 22 - MACH3 4 AXIS REMOTE CONTROL PENDANT WITH ELECTRONIC JOYSTICK
4 axis CNC control with E-stop. Direction control, Feed rate, jog rate, spindle rate control. Cycle start, spindle on/off, redo, single step, and origin point. Uses a USB port to control the CNC remotely.
- $139.00 each
To get this item please email us at:





ITEM 23 - Mach3 Breakout ISO boards
Features:
  • * Support 5 stepping motor simultaneously
  • * Built-in Relay control for spindle
  • * Support limit and home sensor input
Specification:
  • * In/Out Interface port: Parallel
  • * On board Spindle Relay control
  • * Channel: 5 -> X, Y, Z,A,B
  • * Power: USB or external 5Vdc
  • * Support: March2, KCam or other parallel out software.
- $34.00 each
To get this item please email us at:



ITEM 24 - Mister cooler
Features:
  • * Two inlet ports, one for oil , and the other one for air
  • * Nozzle
  • * coolant hose and filter
  • *Adjustment for the oil and air
Specification:
  • * Conduct cooling, lubricating and removing chips simultaneously during work.
  • * Increase cutting speed of machining and decrease machining cost and time, also reduces tool wear.
- $74.00 each
To get this item please email us at: